1. Material Composition and Interfacial Engineering
1.1 Core-Shell Framework and Bonding System
(Copper-Coated Steel Fibers)
Copper-coated steel fibers (CCSF) are composite filaments consisting of a high-strength steel core enveloped by a conductive copper layer, forming a metallurgically bonded core-shell design.
The steel core, commonly low-carbon or stainless-steel, gives mechanical toughness with tensile strengths exceeding 2000 MPa, while the copper covering– normally 2– 10% of the overall diameter– conveys outstanding electrical and thermal conductivity.
The interface between steel and copper is important for efficiency; it is engineered via electroplating, electroless deposition, or cladding procedures to ensure solid attachment and marginal interdiffusion under functional stresses.
Electroplating is the most usual approach, using accurate density control and uniform insurance coverage on continuous steel filaments drawn with copper sulfate bathrooms.
Proper surface pretreatment of the steel, including cleaning, pickling, and activation, makes certain ideal nucleation and bonding of copper crystals, stopping delamination throughout succeeding handling or solution.
Gradually and at raised temperature levels, interdiffusion can form breakable iron-copper intermetallic phases at the interface, which might endanger versatility and long-lasting reliability– a difficulty reduced by diffusion barriers or rapid handling.
1.2 Physical and Functional Feature
CCSFs incorporate the most effective characteristics of both constituent steels: the high flexible modulus and fatigue resistance of steel with the remarkable conductivity and oxidation resistance of copper.
Electrical conductivity typically ranges from 15% to 40% of International Annealed Copper Criterion (IACS), depending upon coating density and purity, making CCSF significantly more conductive than pure steel fibers (
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